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Thermal Management Specialists

Metal Core PCB Solutions

High-performance aluminum base PCBs and copper base PCBs for superior heat dissipation in LED lighting, automotive electronics, and power modules. Thermal conductivity up to 9W/mK.

9W/mK
Thermal Conductivity
200K+
Units Shipped
3-10oz
Copper Thickness
48h
Sample Lead Time
Our Capabilities

Metal Core PCB Manufacturing

Our dedicated metal core PCB facility is equipped with advanced thermal management technology to deliver reliable heat-dissipation solutions for demanding applications.

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Aluminum Core PCBs

Industry-standard aluminum substrate PCBs with dielectric thermal insulation layer. Ideal for LED lighting, motor controllers, and power conversion applications.

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Copper Core PCBs

Superior thermal conductivity copper base PCBs for high-power applications. Better heat spreading than aluminum for extreme thermal loads in automotive and industrial.

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LED Lighting PCBs

Specialized LED metal core PCBs designed for optimal luminous efficiency and long lifespan. Available in single-sided and double-sided configurations.

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Automotive Grade

IATF 16949 certified manufacturing for automotive LED modules, ADAS systems, and EV power electronics requiring high thermal cycling reliability.

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Power Module PCBs

Heavy metal core constructions for IGBT modules, MOSFET drivers, and DC-DC converters. Handles continuous high current with minimal temperature rise.

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Custom Thermal Design

Thermal simulation and design support. We help optimize pad layout and metal thickness for your specific heat dissipation requirements.

Our Process

How We Manufacture Metal Core PCBs

1

Thermal Analysis

We review your thermal requirements and optimize the dielectric thickness and metal core specification.

2

Core Preparation

Aluminum or copper core is cut, cleaned, and the dielectric thermal interface layer is applied.

3

Circuit Formation

Circuit pattern is formed on the dielectric layer using advanced imaging and etching processes.

4

QC & Testing

100% electrical test, thermal resistance verification, and visual inspection before shipping.

Specifications

Metal Core PCB Technical Specifications

Industry-leading tolerances and a wide range of options to meet your specific application requirements.

Parameter Specification
Base MetalAluminum (6061, 5052, 3003), Copper (C11000, C10100)
Thermal Conductivity1.0 W/mK – 9.0 W/mK (dielectric dependent)
Standard Thickness0.8mm, 1.0mm, 1.2mm, 1.6mm, 2.0mm, 3.0mm
Metal Core Thickness0.5mm – 3.0mm
Circuit LayersSingle-sided, Double-sided (IMS)
Copper Thickness1oz (35μm), 2oz (70μm), 3oz (105μm)
Dielectric Thickness50μm – 200μm (thermal resistance adjustable)
Min Line Width/Spacing0.15mm / 0.15mm
Min Hole Size0.5mm (mechanical drill)
Surface FinishHASL, ENIG (Immersion Gold), OSP
Solder MaskWhite, Black, Red, Green, Blue
Min Trace Width0.15mm
Application Temp-40°C to +150°C (standard), up to +200°C (high-Tg option)
StandardsUL94 V-0, RoHS / REACH Compliant
Applications

Where Metal Core PCBs Are Used

Metal core PCBs are essential for any application where heat management is critical to performance and longevity.

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LED Lighting

High-bay, street, automotive, horticultural

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Automotive Electronics

Headlights, ADAS, EV chargers

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Power Modules

DC-DC converters, inverters, motor drives

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Battery Management

EV battery packs, BMS systems

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Backlight Units

LCD displays, monitors, signage

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Thermal Modules

Sensors, RF power amplifiers

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