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IATF16949 Certified

Automotive Assembly

Zero-defect automotive PCB assembly meeting IATF16949, AEC-Q100/101/200, and PPAP requirements. Safety-critical electronics for ADAS, powertrain, and body control systems.

IATF
16949 Certified
AEC-Q
Qualified Parts
<50
DPPM Target
PPAP
Level 3 Support
Our Capabilities

Automotive Electronics Assembly

Purpose-built automotive assembly lines with complete traceability, statistical process control, and zero-defect quality targets for safety-critical applications.

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IATF16949 Quality System

Full IATF16949:2016 certified manufacturing processes. APQP, PPAP, FMEA, and SPC implemented across all assembly lines with annual third-party audits.

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Zero-Defect Target

<50 DPPM (Defective Parts Per Million) commitment. 100% AOI inspection, X-ray for BGA, ICT testing, and functional burn-in for every automotive board.

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Full Traceability

Lot-level traceability from raw materials to finished assembly. Unique serial numbers, date codes, and complete genealogy records for every unit shipped.

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AEC-Q Qualified Components

AEC-Q100 (ICs), AEC-Q101 (discretes), AEC-Q200 (passives) compliant parts sourcing. Only automotive-grade components for safety-critical assemblies.

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Extended Temperature Range

-40°C to +125°C operating range. High-Tg PCB materials, thermally stable solder paste, and derated components for harsh automotive environments.

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PPAP Documentation

Complete Production Part Approval Process (PPAP) Level 3 package. Design records, process FMEA, control plans, and measurement system analysis included.

Quality Standards

AEC-Q Qualification Levels

All automotive assembly components are sourced from AEC-Q qualified manufacturers and tested to AEC specifications.

Standard
Component Type
Test Requirements
AEC-Q100
Integrated Circuits
Temp cycle, HTOL, ESD, latch-up
AEC-Q101
Discrete Semiconductors
Thermal shock, humidity, HTRB
AEC-Q102
Optoelectronic
Photometric, thermal endurance
AEC-Q104
Multi-Chip Modules
Board-level reliability, drop
AEC-Q200
Passive Components
Stress test, ESD, flammability
PPAP L3
Production Part Approval
Dimensional, material, FMEA, SPC
Applications

Automotive Systems We Support

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ADAS

Camera, radar, LiDAR modules

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ECU / ECM

Engine & body control units

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BMS

Battery management systems

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Lighting

LED headlights & interior

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Infotainment

Audio, display, connectivity

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Security

TPMS, immobilizer, keyless

Assembly Process

Automotive Assembly Flow

1

PPAP Review

Customer design validation

2

AEC-Q Parts Verify

Component qualification check

3

SPC Monitored Assembly

Real-time process control

4

100% Inspection

AOI + X-ray + ICT

5

Traceability Record

Lot genealogy + CoC

Technologies

Automotive Assembly Technologies

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IATF16949

Quality management

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AEC-Q100/101

Qualified components

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PPAP L3

Part approval process

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SPC / FMEA

Process control

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Traceability

Full genealogy

X-Ray

BGA inspection

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ICT

In-circuit test

Burn-in

Functional test

Need Automotive PCB Assembly?

Share your automotive project specs, AEC-Q requirements, and PPAP needs. Our automotive team provides a detailed quote with full IATF16949 compliance documentation.

Get a Free Quote →