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Bend to Fit

Flexible PCB Manufacturing

Polyimide flex circuits built for dynamic and static applications. From single-layer membrane switches to complex 6-layer flexible harnesses with stiffeners and coverlay.

6
Max Layers
12.5μm
Min PI Thickness
500K+
Flex Circuits Made
10M+
Bend Cycles
Capabilities

Flexible PCB Manufacturing

Topfast manufactures high-quality flexible circuits on polyimide (PI) substrates. Our flex PCBs are used in smartphones, automotive, medical devices, and industrial equipment.

Single Layer Flex

Simplest construction. Copper conductor on polyimide base with coverlay. Ideal for static applications and simple routing.

1 Conductor Layer

Double Layer Flex

Two copper layers with through-hole vias. Suitable for more complex routing and limited dynamic flex zones.

2 Conductor Layers

Multilayer Flex

3-6 conductor layers with plated through-holes. For complex harnesses with controlled impedance and stiffener zones.

3-6 Conductor Layers
📱

Smartphone Flex

Ultra-thin display and battery connector flex circuits. Layer-to-layer alignment tolerances of ±0.05mm. Coverlay and stiffener construction for component mounting areas.

🚗

Automotive Wire Harness

Replaces bulky wire harnesses with lightweight flex circuits. Temperature rated to 150°C, vibration resistant. IATF 16949 certified production.

💊

Medical Device Flex

Biocompatible materials, sterile packaging options. Flexible circuits for endoscopes, patient monitors, and wearable health devices.

🖥️

Housing Interconnect

3D routing between PCB sections inside compact enclosures. Eliminates connectors and cables. Reduces assembly cost and improves reliability.

Flex Process

Flexible PCB Manufacturing Process

1

PI Base

Polyimide substrate

2

Circuitry

Casting & etching

3

Coverlay

LPI & cure

4

Stiffener

FR4 / PI / Alu

5

Test

Electrical test

Specifications

Flexible PCB Parameters

📚

Layers

1 to 6 layers

📏

PI Thickness

12.5μm - 75μm

🟡

Copper Weight

1/3 oz - 2 oz

🔩

Min Trace/Space

50μm / 50μm

⚙️

Min Hole

0.2mm mechanical

📐

Stiffener

FR4, PI, Alu, Steel

🌡️

Temp Rating

Up to 150°C

🛡️

Standard

IPC 6013 Class 2 & 3

Need Flexible PCBs?

Send your flex design files and requirements. We provide free DFM feedback and flex-specific stack-up recommendations.

Request Quote →