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LED Lighting Specialists

LED PCB Manufacturing

High-performance LED circuit boards built on aluminum substrates for superior heat dissipation. Available in single-sided and double-sided configurations for general lighting, automotive, and horticultural applications.

500K+
LED Boards / Year
9W/mK
Thermal Conductivity
48h
Sample Lead Time
10+
Years LED Focus
Our Capabilities

LED PCB Solutions

Dedicated LED PCB manufacturing with optimized thermal management to maximize LED lifespan and luminous efficiency across all lighting categories.

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Single-Sided LED Boards

Cost-effective single-layer aluminum LED PCBs for downlights, panel lights, and decorative lighting. Quick turnaround and competitive pricing for high-volume production.

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Double-Sided LED Boards

Two-layer aluminum insulated metal substrate (IMS) PCBs for higher LED density applications. Enables complex circuit routing and improved thermal paths.

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Thermal Interface Material (TIM)

High-performance dielectric thermal interface layers. Options from 1.0 to 9.0 W/mK thermal conductivity to match your LED power density requirements.

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White Solder Mask

Premium white solder mask specifically formulated for LED applications. High reflectivity (up to 90%) to maximize light output and ensure consistent color temperature.

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Custom Form Factors

Complex shapes, custom cutouts, and non-standard panel sizes. CNC routing, V-scoring, and tab-routing for seamless integration into your luminaire design.

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High-Volume Production

Scaled manufacturing for mass production runs. Competitive pricing for orders from 100 to 100,000+ units with consistent quality and fast lead times.

Our Process

LED PCB Manufacturing Process

1

Substrate Selection

Choose the optimal aluminum grade and thermal conductivity dielectric based on your LED power and thermal requirements.

2

Circuit Imaging

UV exposure and development creates the precise circuit pattern on the dielectric-coated aluminum substrate.

3

Surface Finish

HAL (HASL) or ENIG surface finish applied. White solder mask printed and cured for maximum reflectivity.

4

Routing & QC

CNC routing to final shape, electrical test, and visual inspection before secure packaging for shipment.

Comparison

Single-Sided vs Double-Sided LED PCB

Choose the right configuration for your LED application based on complexity, thermal needs, and budget.

Feature Single-Sided LED PCB Double-Sided LED PCB
Layers 1 layer (one circuit side) 2 layers (both sides)
Thermal Management Good heat dissipation via aluminum Enhanced with thermal vias
Circuit Complexity Simple to moderate routing High-density, complex routing
Cost Lower cost, economical for high volume Moderate cost, more design flexibility
Typical Applications Downlights, panel lights, strip lights High-bay, street lights, automotive
LED Density Low to medium Medium to high
Lead Time 24–48 hours (samples) 48–72 hours (samples)
Min Feature Size 0.2mm lines/spaces 0.15mm lines/spaces
Specifications

LED PCB Technical Specifications

Full specifications for our LED PCB manufacturing capabilities, from material selection to finished boards.

Parameter Specification
Substrate TypeAluminum IMS (Insulated Metal Substrate)
Aluminum Alloys6061, 5052, 3003
Circuit LayersSingle-sided, Double-sided
Thermal Conductivity1.0, 1.5, 2.0, 3.0, 8.0, 9.0 W/mK options
Dielectric Thickness50μm – 200μm (customizable)
Standard Thickness0.8mm, 1.0mm, 1.2mm, 1.6mm, 2.0mm
Copper Thickness1oz (35μm), 2oz (70μm), 3oz (105μm)
Min Line Width / Spacing0.15mm / 0.15mm
Min Hole Size0.5mm (mechanical)
Solder Mask ColorWhite (standard), Black, Green, Red, Blue
Surface FinishHASL (Sn63/Pb37, lead-free SAC305), ENIG
Reflectivity (White Mask)Up to 90%
Operating Temperature-40°C to +130°C
Thermal ResistanceAs low as 0.3°C·in²/W
UL CertificationUL 94V-0 available
RoHS / REACHFully compliant
Applications

LED PCB Applications

From residential to industrial, our LED PCBs power the world's lighting across every sector.

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Residential Lighting

Downlights, panel lights, GU10/MR16

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Commercial Lighting

Office, retail, warehouse fixtures

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Industrial Lighting

High-bay, low-bay, factory lights

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Street & Area

Roadway, parking lot, sports fields

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Automotive

Headlights, DRL, interior lighting

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Horticultural

Grow lights, plant cultivation

Ready to Manufacture Your LED PCBs?

Upload your Gerber files and LED specifications. We provide thermal analysis and competitive pricing within 24 hours.

Contact Us Today →